Motorcycle & Bicycle

handlebar bend, motorcycle frame tube, tube bending machine

Motorcycle & Bicycle Handlebar Bending Machines

At Heshun Machinery, we specialize in high-performance tube bending machines built to shape a wide range of handlebar materials, including stainless steel (201, 304, 316), galvanized steel, aluminum, and titanium alloys. No matter the complexity of your design, we deliver. Simply send us your drawings, and we will engineer a custom bending solution to meet your exact specifications for tubes, bars, or profiles.

Handlebar Tube Bending for Motorcycles

Heshun Machinery’s tube benders expertly shape handlebars for any build. With quick mold changes, our machines bring your designs to life—from sport bikes to cruisers. Whether you need Beach Bars, high-rising Ape Hangers, or any custom shape, we deliver precise results for every riding style.

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Ape Hangers

Tall, inverted U-shape mounting significantly above shoulder height.

Features

Creates a very upright, relaxed riding posture with arms raised high. A symbol of American Chopper culture

Applications

Custom Choppers, Bobbers, American cruisers.

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Drag Bars

Extremely low and flat with minimal pullback or rise, resembling a straight tube.

Features

Forces the rider into an aggressive, forward-leaning tuck, aimed at reducing wind resistance and providing direct road feedback.

Applications

Café Racer customs, sport cruisers, minimalist Bobbers.

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Beach Bars (Beach Ape Bars)

Wide with moderate rise and typically significant pullback, like a wider, more comfortable version of tracker bars.

Features

Offers a laid-back, natural riding position. The wide design ensures stable and effortless control.

Applications

Harley-Davidson touring models (e.g., Road King), large touring cruisers, long-distance riding.

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Power Steering Tube Flaring

Vertical main stem connecting to a horizontal bar, forming a “T” shape. Robust construction.

Features

Combines the high visibility of ape hangers with the solid feel of clip-ons. Excellent rigidity and ample space for mounting accessories (phone mounts, action cameras).

Applications

Sport cruisers (e.g., Indian), customized ADV bikes, modern retro naked bikes.

Handlebar Tube Bending for Bicycles

Hesheng Machinery’s tube bending machines can perfectly process handlebars from sports bikes. By changing different molds, our tube bending machines can bend bicycle handlebars into the shapes required by the drawings, including flat handlebars, drop handlebars, riser handlebars, bullhorn handlebars, aero handlebars, butterfly handlebars, mustache handlebars, cruiser handlebars, and more.

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Flat Handlebars

Nearly straight with a slight backsweep

Features

Direct and responsive handling, quick steering response, and a relatively upright riding position.

Applications

Mountain bikes (especially XC), urban commuters, hybrid bikes.

handlebar bend, motorcycle frame tube, tube bending machine

Drop Handlebars

Classic downward-curving shape offering multiple hand positions

Features

Significant aerodynamic advantage. Offers hoods, tops, and drops for varying terrain and efforts.

Applications

Road bikes, gravel bikes, long-distance touring bikes.

handlebar bend, motorcycle frame tube, tube bending machine

Riser Handlebars

Has a distinct upward curve from the clamp area

Features

Higher and wider than flat bars, providing a more upright and comfortable position and greater control leverage.

Applications

Trail/Enduro mountain bikes, street bikes, casual riding.

handlebar bend, motorcycle frame tube, tube bending machine

Bullhorn Handlebars

Extends forward like a bull’s horns, lacking the drops of a road bar

Features

Primary grip is at the forward-facing ends, offering an aggressive, low-profile riding posture.

Applications

Fixed-gear bikes, fast urban commuting, minimalist custom builds.

handlebar bend, motorcycle frame tube, tube bending machine

Aero Handlebars (TT/Tri-bars)

Features forward-extending “aerobars” or “rest bars”

Features

Designed for maximum aerodynamic gain. Riders rest their forearms on pads, creating a streamlined, tucked position.

Applications

Time Trial (TT), Triathlon racing.

handlebar bend, motorcycle frame tube, tube bending machine

Butterfly Handlebars (Trekking Bar)

Complex multi-directional curves resembling butterfly wings

Features

Provides an extreme variety of hand positions, allowing riders to frequently change posture.

Applications

Long-distance touring bikes, world expedition bicycles.

handlebar bend, motorcycle frame tube, tube bending machine

Mustache Handlebars

Sweeps back and downward at the ends, resembling a mustache

Features

Retro and elegant, it offers multiple hand positions with less extreme curves than a butterfly bar.

Applications

City cruisers, retro-style commuters, touring bikes.

handlebar bend, motorcycle frame tube, tube bending machine

Cruiser Handlebars (Beach Cruiser Bars)

Very wide with a significant sweepback

Features

Promotes an extremely relaxed, upright “beach cruiser” posture, allowing arms to fully extend.

Applications

Beach cruisers, leisure bikes, custom retro builds.

Handlebar Material for Stainless Steel & Aluminum

At Heshun Machinery, we know that mastery begins with a deep understanding of material properties. Our tube bending machines are engineered to tackle a wide range of materials—including stainless steel, galvanized steel, and aluminum alloys common in motorcycle and bicycle handlebars. We ensure the inherent strengths of each material are fully realized in the final product.

No matter what material you choose for your handlebar design, we provide the precise bending solution to match. Share your requirements with us, and we’ll deliver precision-formed results.

handlebar bend, motorcycle frame tube, tube bending machine

Stainless Steel Series
(Grades 201, 304, 316 / UNS S20100, S30400, S31600)

Our equipment delivers precise bending while effectively protecting the material’s surface finish, ensuring its corrosion resistance and structural integrity remain uncompromised.

handlebar bend, motorcycle frame tube, tube bending machine

Galvanized & Mild Steel

Our specialized tooling and technique prevent the zinc coating from cracking or peeling during the bend, preserving its rust-resistant properties for cost-effective handlebar solutions.

handlebar bend, motorcycle frame tube, tube bending machine

Aluminum Alloy

Our machines provide superior control precision to effectively prevent wrinkling, deformation, or cracking, making them ideal for achieving complex lightweight designs.

Handlebar Bending Machine Features

handlebar bend, motorcycle frame tube, tube bending machine

Robust Bed & Hydraulic Clamping

Features a sturdy, stress-relieved bed frame for long-term stability. The floating hydraulic clamping mechanism delivers powerful, even force to prevent tube slippage or deformation during bending.

handlebar bend, motorcycle frame tube, tube bending machine

High-Precision Servo Control

Utilizes a multi-axis servo motor system to accurately control bending angle, feeding, and rotation positioning. Ensures consistent curvature in every handlebar and significantly lowers rejection rates.

handlebar bend, motorcycle frame tube, tube bending machine

User-Friendly CNC Operation

Equipped with an intuitive CNC control system that supports 3D graphics simulation and conversational programming. Stores thousands of processing routines, enabling easy adaptation to small-batch, high-mix handlebar production.

handlebar bend, motorcycle frame tube, tube bending machine

Integrated Safety Protection

Designed with integrated safety features, including emergency stop buttons, to ensure operator safety is always prioritized.

Custom Handlebar Bending Solutions

01 Bending Precision

Dimensional tolerance of +/- 0.1mm

02 Standard Features

Bending die, mandrel, cooling system, automatic alarm with emergency stop, and touch-control operating system.

03 Warranty

1-year warranty on the main unit, including free replacement components during the warranty period.

Global Motor & Voltage Compatibility

Heshun Machinery possesses extensive overseas sales and maintenance experience. Our equipment is designed to comply with local voltage and frequency standards. Below are the common single-phase and three-phase motor specifications for selected countries and regions.

Region/Country Voltage/Frequency (Single-Phase) Voltage/Frequency (Three-Phase) Standards/Notes
Chinese Mainland 220V / 50Hz 380V / 50Hz National standards
Taiwan, China 110V / 60Hz 220V / 60Hz Common configuration
Japan 100V / 50Hz or 60Hz 200V / 50Hz or 60Hz Frequency varies by region
South Korea 220V / 60Hz 380V / 60Hz Common configuration
EU (e.g., Germany, France) 220V-240V / 50Hz 400V / 50Hz IEC standard
United Kingdom 240V / 50Hz 415V / 50Hz Common configuration
United States 120V / 60Hz 230V/460V / 60Hz NEMA standard
Canada 120V/240V / 60Hz 575V / 60Hz Common configuration
Australia 240V / 50Hz 400V / 50Hz Follows IEC standard
Southeast Asia (e.g., Indonesia, Thailand) 220V-230V / 50Hz 380V-400V / 50Hz

Why Heshun is Trusted Globally

Heshun Machinery - 25 Years Tube Bending Expertise

Since 2001, Heshun Machinery has been dedicated to the research, development, and manufacturing of tube bending machines, accumulating over two decades of specialized expertise. We boast a mature design and installation team, and have established a reliability-centered manufacturing system.

Our machines feature a high-strength, single-piece casting construction, optimized through computer-aided stress analysis. This ensures long-term stability under high-load conditions, effectively eliminating the risk of cabinet cracking or structural failure due to metal fatigue. Designed for decade-long dependable performance.

Key components are sourced from leading global suppliers in Europe, Japan, and regions like Taiwan. This rigorous supply chain management guarantees not only machine reliability but also consistent bending accuracy that strictly adheres to your design specifications.

With over 20 years of industry experience, we deeply understand the diverse needs of global markets. From standard models to fully customized tube bending solutions, we are committed to providing equipment and services tailored to your specific production requirements.

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